U.S. auto industry races to purge Chinese connected-car hardware amid federal push

The plant belongs to Eagle Wireless, a maker of electronics that was formed in late 2025, largely in response to a federal rule that bans certain Chinese connected-car software and hardware in U.S. vehicles by the end of the decade.

"There's a massive opportunity for us," said TJ Dembinski, president of Eagle Wireless. He said Eagle grew out of a need to counter China's dominance in modules, which he knew would be challenging for U.S. automakers as the regulations took effect.

It's been a mad dash to scale up production of modules, the small circuit boards that enable vehicles to have a wireless connection to the outside world. Eagle started with about 140 employees and is aiming to grow to 1,000 in the next three years. Its revenue expectations have increased by almost 100% for the year, to nearly $100 million.

The connected-vehicle rules were adopted in January 2025 under U.S. President Joe Biden, based on national security concerns around data privacy, and have been kept in place under the Trump administration. They prohibit the use of Chinese connectivity software starting in the 2027 model year, and hardware from model-year 2030. Though those deadlines may seem far off, automakers plan vehicle programs years in advance, meaning compliant suppliers must be locked in now.

Amid heightened geopolitical tensions and unpredictable trade wars, auto companies are in the middle of a disruptive uncoupling from China, on everything from inexpensive components – like Eagle's modules – to battery materials and essential rare earth minerals.

Industry concerns around complying with the regulations were heightened after electric-vehicle maker Polestar, which is majority owned by China's Geely Holding, was banned last month from new-vehicle sales in the U.S. under the rule.

The components most affected under the hardware rule include satellite communications systems, external antennas and other microcontrollers that enable a vehicle's external communication, said Matt Wyckhouse, CEO of security firm Finite State and an adviser to Eagle Wireless.

Migrating parts supply away from China typically represents a significant cost increase. One former Detroit executive said when they compared the cost of a non-China automated-driving system with one using Chinese tech, including LiDAR, they were floored.

"My jaw dropped when I looked at the price increase," the former executive said. Most ADAS componentry is so far not restricted under the connected-vehicle rule, although the government has warned it may address it separately in the future.

Eagle said it is working to reach cost parity with Chinese competitors, but there is still a 5% to 15% gap on its modules.

The shift away from Chinese suppliers also poses logistical challenges. Parts-supplier executives say car companies are demanding deeper visibility into their supply chains to ensure there are no Chinese components that would run afoul of the U.S. rules.

The rule "requires a deep examination of supply chains and aggressive compliance timelines," said Hilary Cain, senior vice president of policy for the Alliance for Automotive Innovation, an industry group that represents most major automakers.

EV startups like Rivian say they are in a better position to comply than some more-established automakers because they can more nimbly shift suppliers or work to source their own componentry. Wassym Bensaid, the automaker's software chief, told Reuters that he has been careful in selecting suppliers to work with, and often builds in backups in case of geopolitical disruptions.

Some companies are seeking exemptions from the rule. Ford Motor has asked for authorization to continue importing some China-produced models, Reuters first reported. Volvo Cars , also owned by Geely, was one of the first automakers to receive an authorization.

The Chinese foreign ministry has previously urged the United States "to respect the laws of the market economy and principles of fair competition." It argues Chinese cars are popular globally because of their technological innovations, reflecting an aggressive home market.

At Eagle's Solon, Ohio plant, machines crank out modules for a variety of industries, with the planned expansion nearby for vehicle applications. The company expects to reach an annual run rate of producing about 2 million modules by the end of the third quarter, and its new facility will have an even higher capacity, Dembinski said.

A "fancy vending machine," as Eagle's tech chief Joel Young calls it, sorts capacitors, diodes and other parts. Those are placed onto circuit boards, and then a conveyor belt, which is sent through a 500-degree oven. The modules are later engraved with a serial number, inspected for quality and plucked by robotic arms for packaging.